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At Longlife, all of our silencers are build in house using the best quality T-304 Grade Stainless Steel and highest quality silencing material. This ensures that we are able to build an exhaust system for virtually any car that comes through our doors. We can make silencers for trade and public we can also make one off custom boxes to any size. If you want more info on trade or custom boxes please ring us. 0161 494 8343 Here, we have documented the process that we go through in order to make a silencer. |
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An appropriate casing size is selected and an end plate tack welded on. Acoustic matting is then cut to size.
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The matting is placed inside the silencer to ensure the best silencing properties. |
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304 Grade Perforated tube is placed inside and welded to the end plate. To ensure longevity of the silencer, the perforated tube is wrapped with stainless steel wire. We can also fill silencers with stainless steel wire filling for hi-performance turbo charged and race applications. |
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Oval silencers are pressed into shape before being the end plates are attached. |
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Long strand e-glass is placed inside the silencer. This is the material that absorbs the sound. The e-glass is packed to ensure enough material is inside the silencer to give the desired silencing effect. |
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The second end plate is attached and tack welded into place. Both end plates are now Tig welded to ensure a 100% gas tight seal. Welded silencers are used rather than inferior lock and seal silencers which are always in danger of experiencing leakage. |
